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X-Bow launches Bolt Rocket made with AM solid propellant technology

The first in X-Bow's new suite of sub-orbital and orbital capable launch vehicles

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X-Bow Systems has confirmed the successful first launch of its Bolt Rocket, the first vehicle in X-Bow’s new suite of modular boost rockets, at White Sands Missile Range. The mission, named XL-2, carried a Payload Test Vehicle for the Department of Energy’s Los Alamos National Laboratory (LANL). With the success of this launch, the X-Bow team continues to usher new technologies, capabilities, and competition into the solid rocket motor (SRM) Industrial Base.

“The XL-2 launch caps off an impressive and successful three-month effort at X-Bow,” said Sam McCraw, X-Bow’s XL-2 Mission Manager and Director of Programs. “Over this short period, our talented team designed and built a new test site, completed our first large motor static fire, and pulled off an 11-day launch campaign leading to a successful first flight. We’re very grateful for the excellent support provided by Los Alamos National Lab and the Navy Detachment at White Sands Missile Range.”

X-Bow launches Bolt Rocket made with AM solid propellant technology. The first in X-Bow's suite of sub-orbital and orbital launch vehicles
X-Bow’s Bolt Rocket successful launched on 23 July 2022

X-Bow’s team will now examine the XL-2 mission data, inspect the recovered hardware and move on to test its additively manufactured solid propellant technology on its second mission, sponsored by the U.S. Army Space and Missile Defense Command (SMDC) and the Department of Defense Innovation Unit (DIU). Multiple further launches of increasing size and capabilities in support of, and under contract with, additional customers are scheduled through 2024, and beyond. X-Bow also continues to offer its Bolt ‘Orbital Vehicle’ to the U.S. Space Force on the OSP-4 contract.

“The Responsive Development Experiment (ReDX) flight test is the first example of what we expect to be a fruitful collaboration between the Laboratory and X-Bow Systems. This partnership will enable the Laboratory to leverage the revolution in commercial space flight and provide our scientists and engineers with rapid and cost-effective access to experimental flight test data. Experiments conducted at a high cadence are the surest path to learning and innovation and provide one of the best ways we have to train a new generation of scientific and engineering staff,” said Charlie Nakhleh, Associate Laboratory Director, Weapons Physics, at Los Alamos National Labs.

“Bolt’s successful flight had fantastic first stage burn and payload stage separation. This launch puts us in an extremely strong position to accelerate the capabilities of this sub-orbital and orbital family of vehicles and to deliver our customers their desired mission profiles,” said Jason Hundley, Founder, and CEO of X-Bow Systems. “The inherent simplicity of our Ballesta solid rocket motor and Bolt vehicle architecture allowed us to complete this highly efficient integration and tactically responsive launch campaign.”

The Bolt launch follows last month’s successful static fire of the 32″ diameter Ballesta Solid Rocket Motor. The Ballesta motor and the Bolt rocket were both built and assembled in tactical field conditions with minimal tools and handling gear. At full production, X-Bow will launch monthly, or more frequently, from various sub-orbital ranges across the US and its territories.

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This market study from 3dpbm Research provides an in-depth analysis and forecast of the ceramic additive ma...

Edward Wakefield

Edward is a freelance writer and additive manufacturing enthusiast looking to make AM more accessible and understandable.

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