3D Printing ProcessesMaterialsRapid Prototyping

Stratasys Further Advances Rapid Prototyping to Production Cycle with New J750 Materials

Stratasys if working to further consolidate its leadership in rapid prototyping and tooling applications by introducing new material compatibility for its flagship J750 full color, multi-material 3D printing solution, delivering additional functionality and versatility for rapid prototyping and tooling applications.

Stratasys PolyJet Agilus30 rubber-like material and Digital ABS Plus engineering-grade material can now be used as Stratasys J750 materials, expanding the range of applications that designers and manufacturers can 3D print.

Agilus30 is ideal for many prototyping requirements including advanced design verification and functional performance testing. Models produced with Agilus30 can stand up to repeated flexing and bending, with features that accurately simulate the look, feel and function of seals, gaskets, living hinges, soft-touch parts, over molds and other flexible parts and rubber-like elements. Agilus30 also features improved surface texture for a more realistic rubber-like feel that is important for functional evaluation. A durable, flexible PolyJet photopolymer material (Shore A 30), Agilus30 features enhanced tear resistance.

“We are using the new Agilus30 rubber-like material on our Stratasys J750 3D printing solution to simulate the installation and performance of rubber-like parts in our high-performance vehicles and support equipment,” said Neil Oately, Head of Design and Development, McLaren Racing. “The superior tear resistance of the Agilus30 enables us to include highly flexible articulated interconnections within unit construction rigid mountings which we could not do previously.”

The second newly available material on the Stratasys J750, Digital ABS Plus, enables users to build strong functional prototypes, manufacturing tools, molds (including injection molds), snap-fit parts for high- or low-temperature use, electrical parts, and product casings among others. It simulates a range of durable production plastics, including standard ABS, with an enhanced toughness and Izod Notched Impact (90 – 115J/m, 1.69 – 2.15 ft-lb/inch).

“Since the introduction of the unique Stratasys J750 full-color, multi-material 3D printing solution last year, we are constantly working to expand its capabilities for our customers,” said Zehavit Reisin, Vice President for the Rapid Prototyping Solutions Business Unit, Stratasys. “Adding these materials with advanced performance increases the system’s overall versatility, enabling designers and engineers to more accurately evaluate the viability of their designs well before production.”

Just yesterday the company had introduced a new 3D printing solution for eyewear which aimed to get new frames to market one year faster. From initial design concept to display on the store shelf, a new eyeglass-frame design takes about 18 months, using traditional development techniques, according to Stratasys eyewear customers. Large eyewear manufacturers may create up to 150 new frame designs weekly (or thousands of new frames per year). Stratasys’ solution promises to cut up to 15 months from the development and production cycle of every frame and shrinking time-to-market to eight weeks or less.

Stratasys developed the VeroFlex Rapid Prototyping Eyewear Solution to help manufacturers dramatically improve time-to-market and cost-efficiency. The new solution combines Stratasys’ unique J750 Multi-color, Multi-material 3D Printer with, VeroFlex, a new specially formulated 3D printing material for eyewear rapid prototyping needs. VeroFlex offers a unique combination of stiffness and flexibility, essential for a wide range of prototyping requirements. From initial concept iterations to complex multi-color and advanced texture models, to precise functional models for performance testing, VeroFlex offers a more durable and flexible material for demanding internal tests prior to tooling and production. This provides eyewear manufacturers with the ability to deliver products over a year faster and lead with the latest market trends while improving the scalability of its products.

“The eyewear market continues to expand, driven by new technologies, demand for customization and growing addressable markets,” says Mike Vasquez, founder and CEO at the digital manufacturing consultancy, 3Degrees. “As the industry seeks to maximize its opportunity, Stratasys’ prototyping solutions for frames and eyewear accessories — which can cut time-to-market by upwards of 80 percent — will be an attractive solution that is able to deliver immediate value for users looking to make parts with a high degree of mechanical function and appearance.”

For functional performance testing, the Stratasys VeroFlex material stands up to key eyewear-maker evaluation, including drop tests, lens-mounting, stress tests and wearability tests.

When used for design verification, the Stratasys VeroFlex material offers ultimate realism enabled by combining six new VeroFlex materials (Cyan, Magenta, Yellow, White, Black, and Clear), and the ability to create and mix solid, opaque, transparent and color shades in addition to simulating true-to-life textures such as wood grains, leather, stitching, bone, carbon-fiber, and photo-realistic images.

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