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Sculpteo Introduces Agile Metal Technology (AMT) AI Powered Suite for Metal 3D Printing

Sculpteo’s big CES 2017 announcement is the launch of AMT (Agile Metal Technology), a new software suite entirely dedicated to Metal 3D Printing. This suite is intended to support everyone who has a metal 3D printing project.

Along with this new Suite, Sculpteo announced that starting now, its 3D printing service includes DMLS and SLM metal 3D printing directly online, with new materials soon to be available: Aluminium (SLM), Titanium (DMLS) and Stainless Steel (DMLS).

Why is there a need for a suite like Agile Metal Technology (AMT)?

Metal 3D printing is becoming more and more essential to manufacturing: it allows to create, quickly, fully functioning parts with high mechanical properties, and sometimes geometries that would be impossible with traditional manufacturing techniques.

But metal 3D printing is not as accessible as most other 3D printing techniques, in particular because of the thermic constraints that are inherent to it. Because of a lack of expertise, one often needs several iterations before managing to create the right metal part: to design it in a way that allows for thermic release, to place the supports correctly, find the most optimal 3D printing orientation, etc. These iterations are time-consuming and come at a high cost (metal additive manufacturing, even for one iteration only).

That’s why there is a strong need for expert counseling on metal additive manufacturing projects. The AMT suite will provide this counseling online in a smart and automatic way for free, as an easy-to-use and commitment-free complement to our customer support and our sales team’s technical advice.

What are the AMT tools, and what do they do?

AMT is a suite of  6 tools, that will be launched one after the other starting now, with the Business Case. Here’s the full list of the Agile Metal Technology Suite tools:

1. Business Case, the first 3D printing Artificial Intelligence

Business case is a self-learning artificial intelligence, which can analyse the feasibility of your metal additive manufacturing project, calculate risks and opportunities, and give you advice in case a better material or technique would fit your needs better than the one you have in mind. Like a traditional business case, it will identify, for your project the Strengths, and the Weaknesses. The Business Case tool is already available, just click here to give it a try.

To learn more about the Agile Metal Business Case tool, read the dedicated article, or try it out right away! Don’t hesitate to give us feedback on the Agile Metal Business Case tool: as a self-learning program, it will grow more and more precise and sophisticated every time it is used!

The 5 following tools are still in development, and will soon help you develop and analyze your additive manufacturing projects:

2. Smart Design Optimizer

Smart Design Optimizer goes further into the analysis of your design, to give you advice on how to actually shape your object so that it is optimized for metal 3D printing. It will give you 4 main informations:

  • Compatibility: Whether your design is compatible for metal 3D printing.
  • Thermal Behavior Simulation: How your object will handle the thermic constraints applied to it during production.
  • 3D printing orientation: The best way to orientate the part in order to reduce thermal stress and increase manufacturability.
  • Problematic Features: Which features of the design should be changed for it to make the most of metal 3D printing

Once again, getting all this information ahead of the first metal additive manufacturing iteration will save you a lot of trial and error, which means a lot of development time and money.

Smart Design Optimizer Metal 3D Printing

3. Automatic Lattice Generator

The Automatic Lattice Generator analyses your design in a different way: it assesses the force that will be applied to each part of your finished object and gives structural recommendations accordingly. In particular:

  • It assesses the areas where a you don’t need the object to be full, and you could have a lattice structure instead.
  • It proposes several types of lattice cell designs, and lets you choose your preferred one
  • It helps meet cost and weight reduction goals by recommending the best configuration
Metal 3D Printing Automatic Lattice Gneration

4. Support Generator

The support generator is an important tool because it’s key for the success of your metal 3D print. The supports in metal 3D printing have three basic functions. First it allows to attach the “in-production part” to the metallic built tray so that it’s fixed, supported and doesn’t wrap during printing. Second, it the support functions as a heat exchanger to allow the part to be cooled down during the production itself. Third, it plays its supporting role when the part contains overhangs that need to be supported in order to be produced.  The Support Generator analyses your design and recommends the best way to arrange the supports necessary to meet the requirement of the part (tolerance, yield assessment, thermic release).

For expert users, there will be the possibility to add inputs and restrictions on these recommendations.

Metal 3D Printing Support Generator

5. Post-Processor

Post-processing is essential in metal 3D printing.  Even though we only offer a raw finish on our online 3D printing service for now, our Post-Processor aims at helping you develop the post processing strategy of your 3D printed part. Our post-processor tool will recommend the best post-process to meet the requirement of your object. It will allow you to:

  • Evaluate how polishing, grinding, drilling, milling and threading can be applied
  • And calculate a timeline and a budget for these post-processing features.
Metal 3D Printing Post Process Strategy

6. Batch control for metal 3D printing

Batch control is already available on our platform for white plastic parts, 3D printed with the SLS technologies, as a way to make 3D printing an affordable tool for the production of series. Making it available for metal 3D printing, will provide the same advantages for parts 3D printed with the DMLS and SLM technologies. These advantages are:

  • An adapted price of production for small and medium series
  • A virtual control over the machine so that you can create production batches exactly how you see fit and enjoy the printing parameters that you know are working for your part.
Metal 3D Printing Batch Control

As mentioned above, the Agile Metal Business Case tool, the first one of the Agile Metal Technology suite, is already live. If you want to learn more about this tool, read the dedicated article. You can also start using it right away: it’s a self-learning AI, and the more it learns from you the more precise and sophisticated it will grow. Your feedback will be very useful!

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