3D Printed FootwearConsumer Products

Leveraging 3D printing for orthopedic footwear innovation

Stay up to date with everything that is happening in the wonderful world of AM via our LinkedIn community.

Tailor-made orthopedic footwear typically takes several weeks to manufacture – particularly because traditional shoe lasts still need to be made from wood, which is a fairly time-consuming process. PROTIQ demonstrated how this can be done faster: with the help of additive manufacturing. Custom shoe lasts can now be virtually printed overnight and are available on the production bench within a few days. This offer is completed by a free online shoe last configurator that drastically simplifies the design of 3D data and seamlessly integrates it into the ordering process. The web application is built on the parameter software system from trinckle.

Bundled competencies

“Cobbler, stick to your last!” For better or worse, shoemakers had to adhere to this saying for decades. While 3D printing has been a hot topic in orthopedics for quite some time, the quality of 3D printed shoe lasts has never been satisfactory enough to match that of conventional wooden shoe lasts – until now. PROTIQ, a specialist in the field of additive manufacturing, has tackled the problem and, together with expert orthopedic shoemakers, has developed a solution that saves time and still meets the high demands of professional shoemaking.

The key to this is the TPU plastic, which on the one hand offers the required properties of wood, and on the other hand, is elastic, has a firm hold, and is extremely light. PROTIQ is working closely with Forward AM, the BASF 3D Printing Solutions brand, to find the optimal material. BASF’s 3D printing division offers one of the largest material portfolios as well as comprehensive consulting expertise for all common 3D printing technologies. PROTIQ uses Selective Laser Sintering (SLS) to fuse the TPU layer by layer, allowing much greater precision and robustness compared to the more common Fused Deposition Modeling (FDM) technique. As a result, shoe lasts can be glued, polished, and stapled in the same way as their wooden counterparts.

Free shoe last configurator

But of course, the material alone does not produce a 3D printed shoe last. Before that, a customized 3D model has to be designed and adapted to the customer’s foot. For this, PROTIQ offers a free web-based solution that saves orthopedic shoemakers from having to purchase expensive 3D software. The website provides easy access to a shoe last configurator, which has been developed precisely for this application. The web application is built on the software system of PROTIQ’s long-standing cooperation partner trinckle.

The Berlin-based software company is specialized in the automation of design processes. During the development phase, trinckle focused in particular on the requirements of the orthopedic technicians involved to provide a seamless and intuitive workflow. Using the shoe last configurator, foot scans can be uploaded, the lasts can be modeled as required, and dimensions can be precisely measured and matched. This creates a customized pair of lasts that can be ordered on the spot. Need the lasts at a later date? No problem at all! 3D models that have already been created can be named as desired and saved in the customer account, creating your very own digital warehouse.

Research 2021
Ceramic AM Market Opportunities and Trends

This market study from 3dpbm Research provides an in-depth analysis and forecast of the ceramic additive ma...

Andrea Gambini

Andrea has always loved reading and writing. He started working in an editorial office as a sports journalist in 2008, then the passion for journalism and for the world of communication in general, allowed him to greatly expand his interests, leading to several years of collaborations with several popular online newspapers. Andrea then approached 3D printing, impressed by the great potential of this new technology, which day after the day pushed him to learn more and more about what he considers a real revolution that will soon be felt in many fields of our daily life.

Related Articles

Back to top button

We use cookies to give you the best online experience and for ads personalisation. By agreeing you accept the use of cookies in accordance with our cookie policy.

Privacy Settings saved!
Privacy Settings

When you visit any web site, it may store or retrieve information on your browser, mostly in the form of cookies. Control your personal Cookie Services here.

These cookies are necessary for the website to function and cannot be switched off in our systems.

In order to use this website we use the following technically required cookies
  • wordpress_test_cookie
  • wordpress_logged_in_
  • wordpress_sec

Decline all Services
Accept all Services



Join industry leaders and receive the latest insights on what really matters in AM!

This information will never be shared with 3rd parties

I’ve read and accept the privacy policy.*