Acquisitions, Mergers & PartnershipsElectric VehiclesEnergySustainability

Hyliion acquires KARNO generator from GE Additive

The new hydrogen and fuel agnostic capable generator will be used onboard Hyliion's Hypertruck

Stay up to date with everything that is happening in the wonderful world of AM via our LinkedIn community.

Hyliion Holdings Corp., a leader in electrified powertrain solutions for Class 8 semi-trucks, has entered into a definitive agreement to acquire a new hydrogen and fuel agnostic capable generator (“KARNO”) from GE Additive – part of GE – a world leader in metal additive technologies and manufacturing.

“Solving climate change, whether through adopting electric vehicles or reducing emissions from manufacturing sites, requires clean, efficient, and dependable electricity. Hyliion will leverage the KARNO as the next generation generator onboard the Hypertruck, creating a solution that will operate on various fuel sources that are available today, while remaining future-proofed to run on hydrogen when it becomes widely accessible,” said Thomas Healy, Founder, and CEO of Hyliion.

Hyliion acquires KARNO generator from GE Additive. The new hydrogen and fuel agnostic capable generator will be used onboard the Hypertruck.
The Hyliion KARNO, a next generation hydrogen and fuel agnostic capable generator, is expected to offer increased efficiency and meet ultra-low emissions levels on conventional fuels. Graphic: Business Wire

The KARNO generator emerged out of GE’s long-running R&D investments in metal additive manufacturing across multiple industries and in areas such as generator thermal and performance design. Initial testing indicates the KARNO generator is expected to comply with all current and foreseeable emissions standards, specifically from CARB and EPA, even when utilizing conventional fuels.

The technology is expected to achieve a 20%+ efficiency improvement – thanks to the 3D printing of thermal components and innovative fuel to electricity conversion – over today’s conventional generators and could be more efficient than most available fuel cells. These efficiency improvements should, in turn, enable fuel cost reductions and improved vehicle range. The technology should also provide for significant reductions in noise, vibration, moving parts and maintenance as compared to current combustion engines.

Hyliion acquires KARNO generator from GE Additive. The new hydrogen and fuel agnostic capable generator will be used onboard the Hypertruck.
The Hyliion Hypertruck ERX powertrain

The KARNO power system will be capable of operating on over 20 different fuels including hydrogen, natural gas, propane, ammonia, and conventional fuels. The technology uses heat to drive a sealed linear generator to produce electricity. The heat is produced by reacting fuels through flameless oxidation or other heat sources including renewables.

In late 2023, Hyliion plans to first release the Hypertruck ERX powertrain, which leverages a natural gas engine as the generator onboard. In the years following, Hyliion plans to release the Hypertruck KARNO, its fuel agnostic variant, as phase two in the Hyliion journey to a hydrogen-based future. Hyliion will also explore other adjacent markets to leverage this technology for cost savings and emissions reductions.

The transaction is subject to customary closing conditions and is expected to close by the end of Q3 2022. With an acquisition value of ~$37 million, GE will receive $15 million in cash and approximately $22 million in Hyliion stock. Hyliion will acquire the generator technology and integrate the Cincinnati-based engineering team that created the KARNO system into Hyliion.

Research 2022
Polymer AM Market Opportunities and Trends

741 unique polymer AM companies individually surveyed and studied. Core polymer AM market generated $4.6 billion...

Edward Wakefield

Edward is a freelance writer and additive manufacturing enthusiast looking to make AM more accessible and understandable.

Related Articles

Back to top button

We use cookies to give you the best online experience and for ads personalisation. By agreeing you accept the use of cookies in accordance with our cookie policy.

Privacy Settings saved!
Privacy Settings

When you visit any web site, it may store or retrieve information on your browser, mostly in the form of cookies. Control your personal Cookie Services here.

These cookies are necessary for the website to function and cannot be switched off in our systems.

In order to use this website we use the following technically required cookies
  • PHPSESSID
  • wordpress_test_cookie
  • wordpress_logged_in_
  • wordpress_sec

Decline all Services
Accept all Services

STAY AHEAD

OF THE CURVE

Join industry leaders and receive the latest insights on what really matters in AM!

This information will never be shared with 3rd parties

I’ve read and accept the privacy policy.*

WELCOME ON BOARD!