EnergyIndustrial Additive ManufacturingOil and Gas

Equinor sends 3D printed replacement part to offshore platform via drone

It is the first ever spare part for oil & gas delivered by a drone

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For the first time ever in the oil & gas segment, a drone operated by Equinor flew a 3D printed spare part for the lifeboat system from the Mongstad base to the Troll A platform in the North Sea. The operation was completed efficiently and according to the plan.

Using a 3D printed part for the very first drone transport offshore was a very natural choice for Equinor. The company sees 3D printing as another rapidly growing technology that will transform the way it operates. This particular part was a diesel nozzle holder – a critical component in the lifeboats on Troll A.

The part is no longer manufactured and is difficult to obtain. Therefore, it was re-designed and modeled in 3D before an advanced metal 3D printer produced a replica in a sturdy, industrial alloy, Inconel 718. The part was manufactured quickly and was delivered safely and efficiently to Troll A, Norway’s largest gas producer.

Equinor spare part delivered by drone
Credit-Ole_Jørgen_Bratland-Copyright-Equinor

“Development is rapid, and we see the huge potential within drone technology that could transform the way we operate, both under and above the sea surface. Equinor aims to lead the way in utilizing new technology on the Norwegian continental shelf,” says Arne Sigve Nylund, Equinor’s executive vice president for Development and Production Norway.

“Drones could reinforce safety, boost production efficiency and contribute to lower CO2 emissions from Norwegian oil and gas. Drones will also play a role as we shape new energy solutions on the Norwegian shelf,” Nylund continues.

The flight spanning around 80 kilometers to the Troll field took about one hour, at an altitude of approx. 5000 feet. The flight was a test, the world’s first of its kind, where an actual freight operation was conducted over a long distance to an operating offshore installation. The drone was a Camcopter s-100 model, manufactured by Schiebel.

Equinor spare part delivered by drone
Credit-Ole_Jørgen_Bratland-Copyright-Equinor

This type of drone has been thoroughly tested and has logged around 70,000 flying hours from other types of operations within the defense and coast guard services. It is more than four meters long and weighs in excess of 100 kilograms. It has a cruising speed of more than 150 km/h and it can carry cargo weighing up to 50 kg.

The operator of the drone is the Sandnes-based company Nordic Unmanned, a leader in drone services in Europe. Equinor and the drone operator have enjoyed good cooperation with the Civil Aviation Authority, Avinor Air Navigation Services and the Norwegian Communications Authority in completing this ground-breaking transport operation.

“Over the longer term, we expect to see new infrastructure for logistics and support operations, which can reinforce what we already have within vessels and helicopters,” says Alena Korbovà Pedersen, who heads the work on developing logistics solutions in Equinor.

Equinor spare part delivered by drone
Credit-Ole_Jørgen_Bratland-Copyright-Equinor

“If we are to develop the logistics solutions of the future on the Norwegian shelf, where drones could play an important role, we must cooperate across all of the industry’s players; operating companies, suppliers, the authorities and the trade union and safety interests,” Pedersen continues.

In addition to conducting logistics operations, airborne drones can also be used for inspections and observations of the technical condition of our offshore installations and onshore facilities. They have extremely advanced camera equipment and can be used in search and rescue operations, for example, to locate people who have fallen into the sea, or for early detection of pollution on the sea. These abilities were also tested during yesterday’s flight.

Drones will also play a role in new energy solutions on the NCS. Drones can inspect wind turbines, deploy equipment to be used by personnel performing maintenance and repairs, and they can deliver critical parts, fast. Using drones will also enable us to avoid some vessel lifts that can be both more costly and leave a greater environmental footprint.

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Davide Sher

Since 2002, Davide has built up extensive experience as a technology journalist, market analyst and consultant for the additive manufacturing industry. Born in Milan, Italy, he spent 12 years in the United States, where he completed his studies at SUNY USB. As a journalist covering the tech and videogame industry for over 10 years, he began covering the AM industry in 2013, first as an international journalist and subsequently as a market analyst, focusing on the additive manufacturing industry and relative vertical markets. In 2016 he co-founded London-based 3dpbm. Today the company publishes the leading news and insights websites 3D Printing Media Network and Replicatore, as well as 3D Printing Business Directory, the largest global directory of companies in the additive manufacturing industry.

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