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Electrovoxel robotic cubes shapeshift in outer space

Accessible 3D printing helped MIT researchers create self-reconfiguring robot blocks with embedded electromagnets to test applications for space exploration

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If faced with the choice of sending a swarm of full-sized, distinct robots to space, or a large crew of smaller robotic modules, you might want to enlist in the latter. Modular robots, like those depicted in films such as Big Hero 6, hold a special type of promise for their self-assembling and reconfiguring abilities. But for all of the ambitious desire for fast, reliable deployment in domains extending to space exploration, search and rescue, and shape-shifting, modular robots built to date are still a little clunky. They’re typically built from a menagerie of large, expensive motors to enable movement, calling for a much-needed focus on more scalable architectures– both up in quantity and down in size.

Scientists from MIT’s Computer Science and Artificial Intelligence Laboratory (CSAIL) called on electromagnetism – electromagnetic fields generated by the movement of electric current– to avoid the usual stuffing of bulky and expensive actuators into individual blocks. Instead, they embedded small, easily manufactured, inexpensive electromagnets into the edges of the cubes that repel and attract, allowing the robots to spin and move around each other and rapidly change shape.

The “ElectroVoxels” have a side length of about 60 millimeters, and the magnets consist of ferrite core (they look like little black tubes) wrapped with copper wire, totaling a whopping cost of just $0.60. Inside each cube are tiny printed circuit boards and electronics that send current through the right electromagnet in the right direction. The corner connectors of the robotic cubes are 3D printed on a Formlabs 2 using Tough 2000 resin while the scaffold was 3D printed in PLA using an Ultimaker 3. Access to reliable desktop 3D printing proved fundamental in the development of the Electrovoxel robotic cubes.

Accessible 3D printing helped MIT researchers create the self-reconfiguring Electrovoxel robot blocks to test applications for space

Unlike traditional hinges that require mechanical attachments between two elements, ElectroVoxels are completely wireless, making it much easier to maintain and manufacture for a large-scale system.

To better visualize what a bunch of blocks would look like while interacting, the scientists used a software planner that visualizes reconfigurations and computes the underlying electromagnetic assignments. A user can manipulate up to a thousand cubes with just a few clicks, or use predefined scripts that encode multiple, consecutive rotations. The system really lets the user drive the fate of the blocks, within reason – you can change the speed, highlight the magnets, and display necessary moves to avoid collisions. You can instruct the blocks to take on different shapes (like a chair to a couch, because who needs both?)

The cheap little blocks are particularly auspicious for microgravity environments, where any structure that you want to launch to orbit needs to fit inside the rocket used to launch it. After initial tests on an air table, ElextroVoxels found true weightlessness when tested in a zero-gravity flight, with the overall impetus of better space exploration tools like propellant-free reconfiguration or changing the inertia properties of a spacecraft.

“By leveraging propellant-free actuation, there’s no need to launch extra fuel for reconfiguration, which addresses many of the challenges associated with launch mass and volume,” says MIT CSAIL PhD student Martin Nisser, the lead author on a paper about ElectroVoxels. “We hope this reconfigurability method could enable augmentation and replacement of space structures over multiple launches, create temporary structures to aid in spacecraft inspection and astronaut assistance, or that future iterations of these cubes could function as a form of self-sorting storage containers.”

Accessible 3D printing helped MIT researchers create the self-reconfiguring Electrovoxel robot blocks to test applications for space

ElectroVoxel has moves

To make the blocks move, they have to follow a sequence, like little homogeneous Tetris pieces. In this case, there’s three steps to the polarization sequence: launch, travel, and catch, with each phase having a traveling cube (for moving), an origin one (where the traveling cube launches), and destination (which catches the traveling cube). Users of the software can specify which cube to pivot in what direction, and the algorithm will automatically compute the sequence and address of electromagnetic assignments required to make that happen (repel, attract, or turn off).

As far as future work, moving from space to earth is the natural next step for ElectroVoxels, which would require doing more detailed modeling and optimization of these electromagnets to do reconfiguration against gravity here.

Accessible 3D printing helped MIT researchers create the self-reconfiguring Electrovoxel robot blocks to test applications for space

“When building a large, complex structure, you don’t want to be constrained by the availability and expertise of people assembling it, the size of your transportation vehicle, or the adverse environmental conditions of the assembly site. While these axioms hold true on earth, they compound severely for building things in space,” says Nisser. “If you could have structures that assemble themselves from simple, homogeneous modules, you could eliminate a lot of these problems. So while the potential benefits in space are particularly great, the paradox is that the favorable dynamics provided by microgravity mean some of those problems are actually also easier to solve – in space, even tiny forces can make big things move. By applying this technology to solve real near-term problems in space, we can hopefully incubate the technology for future use on earth too.”

Nisser wrote the paper alongside Leon Cheng and Yashaswini Makaram of MIT CSAIL, Ryo Suzuki, Assistant Professor at the University of Calgary in Computer Science, and MIT professor Stefanie Mueller. They will present the work at the 2022 International Conference on Robotics and Automation. The work was supported, in part, by The MIT Space Exploration Initiative.

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Davide Sher

Since 2002, Davide has built up extensive experience as a technology journalist, market analyst and consultant for the additive manufacturing industry. Born in Milan, Italy, he spent 12 years in the United States, where he completed his studies at SUNY USB. As a journalist covering the tech and videogame industry for over 10 years, he began covering the AM industry in 2013, first as an international journalist and subsequently as a market analyst, focusing on the additive manufacturing industry and relative vertical markets. In 2016 he co-founded London-based 3dpbm. Today the company publishes the leading news and insights websites 3D Printing Media Network and Replicatore, as well as 3D Printing Business Directory, the largest global directory of companies in the additive manufacturing industry.

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