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Azul 3D launches new LAKE printer leveraging HARP technology

New, larger SEA printer also on the way in 2022

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Azul 3D, a leading-edge 3D printing startup, has launched its first commercial product: the LAKE printer. The new system leveraging HARP high-speed photopolymerization technology, promises to support unparalleled throughput speeds and a vast array of materials, representing a new paradigm that will allow manufacturers of industrial, consumer, and automotive goods to consider 3D printing in a whole new light.

Powered by Azul 3D’s high-area rapid printing (HARP) technology, a proprietary version of stereolithographic printing that converts liquid plastic into solid objects using ultraviolet light, LAKE prints complex geometries at rapid speeds, using proprietary materials suited for a wide range of products.

Azul 3D launches new LAKE printer leveraging HARP technology With a print area of 10” by 12” by 24”, the printer’s unique interface dissipates heat, enabling continuous high-speed printing over large areas. LAKE is powered by a custom, high-intensity LED light engine that allows users to address 16 million independent pixels without the need for “pixel shifting” used by other projectors.

“The LAKE printer will be game-changing for 3D printing,” said Chad Mirkin, Azul 3D Co-founder and Chair. “For the first time, we are combining throughput and materials at a price point that enables 3D printing to revolutionize manufacturing. We have raised the value of the art, and this is just the beginning.”

Azul 3D and its HARP technology were spun out of the Northwestern University lab of Mirkin, an internationally renowned expert in materials science and nanoscience. The LAKE printer is bolstered by Azul 3D’s chemistry group, which designs proprietary resins that are strong, durable, and customizable.

LAKE has already brought a new level of speed and customization to the industry. At the outset of the COVID-19 pandemic, Azul 3D used the LAKE printer to print 5,000 face shields in 60 hours for healthcare workers. That meant every 6 minutes, Azul 3D was able to get 8 face shields off the printer and begin starting the next round of printing.

Azul 3D also partnered with Wilson Sporting Goods to use LAKE to print new pickleball paddles that are completely customizable. This partnership unlocked new features – including removing dead spots, increasing punch, and silencing ball hits – that could help the game grow even more popular.

For manufacturers interested in incorporating 3D printing, Azul 3D offers a full-stack solution, partnering with them on design, materials, printing, and post-processing to ensure the process is optimized for their factory floor.

“In the past year, manufacturers have been throttled by supply chain disruptions,” said Cody Petersen, CEO of Azul 3D. “At the same time, everyone is demanding more highly engineered solutions immediately. The LAKE printer offers a revolutionary solution to both problems and is the first step in industrializing additive manufacturing at scale.”

The LAKE printer is the first in a series of printers that Azul 3D will unveil in the coming years. The next-generation printer, called the SEA, will offer four times the print area, allowing manufacturers to print even bigger parts or products.

Azul 3D is actively taking orders for LAKE, with delivery expected in 2022. SEA will be ready for pre-sales in the fourth quarter of 2022.

Research 2021
Ceramic AM Market Opportunities and Trends

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Davide Sher

Since 2002, Davide has built up extensive experience as a technology journalist, market analyst and consultant for the additive manufacturing industry. Born in Milan, Italy, he spent 12 years in the United States, where he completed his studies at SUNY USB. As a journalist covering the tech and videogame industry for over 10 years, he began covering the AM industry in 2013, first as an international journalist and subsequently as a market analyst, focusing on the additive manufacturing industry and relative vertical markets. In 2016 he co-founded London-based 3dpbm. Today the company publishes the leading news and insights websites 3D Printing Media Network and Replicatore, as well as 3D Printing Business Directory, the largest global directory of companies in the additive manufacturing industry.

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