3DQue Systems Inc successfully tested Quinly automation for cost-effective metal AM. Early test results using Quinly for Ultimaker S5 indicate automation decreases printer operator time 90%, lowers the cost per part by 63%, and reduces initial capital investment from $2.2M to $220,000 (90%) when compared to traditional metal 3D printing.
“Lower up-front and per-part costs combined with less operator time and higher throughput without having to incur the high risk of part stacking is a game-changer for many manufacturers,” states Mateo, Co-Founder of 3DQue Systems, “Quinly allows companies to easily scale metal part production by automating their Ultimaker S5s they already have and are using for plastic parts.”
The metal goods market is over $2T worldwide. For metal 3D printing to disrupt the market, it must cost-effectively scale for mass production. Three of the biggest bottlenecks to scaling metal printing are the high labor, equipment, and operating costs. Based on current printing methods, for the metal prints market to reach even 1% market share ($20B) by 2025, companies would have to train more than 4 million skilled operators and spend $2T in equipment for printing. With Quinly automation, $20B in metal prints could be achieved with just 400,000 skilled operators, $300B in automated equipment, and parts would be less than 1⁄2 the cost of metal printed parts today.
“Shifting 3D printing from a batch process to a continuous-flow process, automating existing printers, and connecting production through digital supply chains allows companies to cost-effectively produce large volumes of parts in-house or onsite at customers. By reshoring production, companies have more flexibility, lower inventory, and secure their supply chain.”, said Stephanie Sharp, CEO of 3DQue Systems, “And they eliminate bulk shipping and warehousing, two of the major sources of GHGs, increasing sustainability while reducing costs. It’s a win-win.”
Quinly test results for cost-effective metal AM
A. Capital Investment Reduced Over 90%
The Ultimaker S5 is a popular industrial 3D printer that uses fused filament fabrication (FFF) which is similar to Desktop Metal’s bound metal deposition system (BMD). Preliminary results from testing shows that Quinly the capital needed to start high volume printing drops 90%, decreasing initial investment from $60,000+ for a BMD printer to the $6,000 required to fully automate an Ultimaker for high volume metal printing.
B. Cost per Part Decreased 63% versus Bound Metal Deposition
3DQue printed a number of test parts using the Quinly automated Ultimaker S5. With Quinly, part costs dropped 63% compared to Desktop Metal’s BMD printing.
C. Costs 10x Less, Less Than Half the Floor Space versus Binder Jetting
Desktop Metal’s binder-jetting production system has a reported capacity of 63,230 parts per year (BMW water wheel). Tests showed that fourteen Quinly-automated Ultimakers would provide similar capacity, cost 10x less, could be housed in 30 square feet of shelving or placed close to end-users.
D. Increase Production Without Increasing Labor
Quinly eliminates manual tasks such as removing parts, applying adhesives, uploading files, and retting the printer. Tests showed that Quinly was able to scale production without adding more operators. In fact, operator time decreased over 90% and skilled technicians were able to spend time on optimizing prints to achieve even greater savings.
E. Competitive Part Strength & Material Properties
Metal FFF is a proven technology. Published results for sintered Ultrafuse 316L indicate tensile strength is roughly equivalent to solid steel in the X/Y direction, and is only 10% weaker in the Z direction. Post-sintering, parts are 98% solid.
3DQue’s initial metal printing tests show that automation with Quinly reduces labor and equipment costs; provides more flexible, on-demand production; is more sustainable than centralized mass production; and adds almost no labor when scaling production. Quinly makes metal 3D printing both affordable and scalable.